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Boeing 737 Max engine issue will take up to a year to fix, company tells lawmakers

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Boeing told lawmakers its planned fix for an engine issue on all 737 Max jets will take up to a year, delaying certification of the 737 Max 7 and Max 10 airliners.

In written responses to questions from Sen. Tammy Duckworth, chair of the Senate Subcommittee on Aviation Safety, obtained exclusively by CBS News, Boeing says it has assembled a team of technical experts to “quickly drive forward a safe and complaint solution” to an issue that could cause the 737 Max engine anti-ice system to overheat and damage the engine.

Boeing officials had previously indicated they were aiming for a fix to be ready in nine to 12 months.

“For the safety of the flying public, I’m relieved that Boeing committed to fixing the known safety defect on-board its 737 MAX 10 before attempting to certify and put yet another flawed aircraft into commercial service. I’m also appreciative that Boeing took my concern with the MAX 7 to heart and agreed to prioritize fixing this safety defect in all MAX aircraft within the next year rather than its original 2026 timeline,” Duckworth said in a statement to CBS News. “When it comes to the safety of passengers and crew, this fix cannot come soon enough—and I will be closely monitoring Boeing’s efforts to ensure it stays on track to permanently address this safety defect and keep the flying public safe.”

Boeing received a waiver from the Federal Aviation Administration to continue operating the 737 Max 8 and 9 variants that are already certified and in service until a fix was developed and implemented in 2026. The company was seeking a similar waiver for the Max 7, which was nearing final FAA certification prior to a door panel blowing out of an Alaska Airlines flight midair in January.

The fuselage plug area of Alaska Airlines Flight 1282, which was forced to make an emergency landing, is seen during an investigation by the National Transportation Safety Board in Portland, Oregon, Jan. 7, 2024.
The fuselage plug area of Alaska Airlines Flight 1282, which was forced to make an emergency landing, is seen during an investigation by the National Transportation Safety Board in Portland, Oregon, Jan. 7, 2024.

NTSB/Handout via Reuters


Following demands from Duckworth that the FAA deny the Max 7 a safety waiver, Boeing withdrew the request. The company will not seek to fully certify the Max 7 or Max 10 until the issue is resolved.

The company told Duckworth the work to fix the anti-ice issue is complicated.

“Small changes made to the engine inlet can change the behavior of the air as it enters the engine, impacting engine performance. The solution selection process for the potential overheat issue will require a full understanding of safety and compliance impacts on all systems,” the company said.

On Tuesday, United Airlines CEO Scott Kirby said the Chicago-based carrier told Boeing to stop building the 737 Max 10 planes they have on order and instead focus producing 737 Max 9 planes.

“I think it’s impossible to say when the Max 10 is going to get certified,” Kirby said at a J.P. Morgan investor conference, “if and when the Max 10 gets certified, we’ll convert them back to Max 10s but MAX10 is out for us until it’s certified.”

Kirby acknowledged United is also weighing an order with rival Airbus for its A321neo aircraft. Any A321 order would likely lead to a corresponding order cancellation at Boeing.

“If we get a deal … to work, then we’ll do something, and if we don’t, then we won’t, and we’ll wind up having more Max 9s,” Kirby said.

Southwest Airlines is feeling the impact of the certification delays of the 737 Max 7. The airline announced this week it would have to cut its 2024 capacity plans and reevaluate its earnings expectations for the year because it will receive fewer Max deliveries this year than expected. Southwest flies an all-737 fleet and has hundreds of Max 7s on order.

A number of grounded Southwest Airlines Boeing 737 Max 8 aircraft are shown parked at Victorville Airport in Victorville, California, March 26, 2019.
A number of grounded Southwest Airlines Boeing 737 Max 8 aircraft are shown parked at Victorville Airport in Victorville, California, March 26, 2019.

Reuters/Mike Blake


In August 2023, the FAA issued an Airworthiness Directive, a regulation designed to address the issue on the Max 8 and 9 airplanes, that “was prompted by a report indicating that use of engine anti-ice (EAI) in dry air for more than five minutes during certain environmental and operational conditions can cause overheating of the engine inlet inner barrel beyond the material design limit, resulting in failure of the engine inlet inner barrel and severe engine inlet cowl damage.”

The FAA approved Boeing’s guidance to mitigate the problem on the existing fleet of Max aircraft while Boeing engineered a fix by May 2026. The FAA told airlines that pilots should limit the use of the anti-ice system to less than five minutes until Boeing’s fix was available.

While the issue has never occurred in-flight, Boeing determined it was theoretically possible under specific weather conditions, and in a worst-case scenario, could result in components breaking off.

Captain Dennis Tajer, spokesman for the Allied Pilots Association, the union representing American Airlines pilots, shared a photo of a Post-it note he uses as a reminder when flying a 737 Max about the temporary operating procedures for the anti-icing system.

Captain Dennis Tajer, spokesman for the Allied Pilots Association, uses a Post-it note as a reminder when flying a Boeing 737 Max plane about the temporary operating procedures for its anti-icing system.
Captain Dennis Tajer, spokesman for the Allied Pilots Association, uses a Post-it note as a reminder when flying a Boeing 737 Max plane about the temporary operating procedures for its anti-icing system.

Captain Dennis Tajer


The 737 Max 7 is the smallest of the four 737 Max variants, while the Max 10 is the largest. Boeing has a backlog of more than 4,000 737 Max jets.

Boeing’s 737 Max line has been at the center of multiple tragedies, scandals and close calls since being put into service.

Two 737 Max 8 crashes, one in 2018 and one in 2019, led to the entire fleet being grounded. Investigations determined those crashes, which killed a total of 346 people, were the result of false readings causing an automated system on the planes to pitch the noses of the aircrafts down.

The entire Max fleet was grounded for months following the second crash. All Max 9 aircraft in the U.S. were temporarily grounded a second time following January’s door panel incident.

An aerial photo shows Boeing 737 Max airplanes parked on the tarmac at the Boeing Factory in Renton, Washington, March 21, 2019.
An aerial photo shows Boeing 737 Max airplanes parked on the tarmac at the Boeing Factory in Renton, Washington, March 21, 2019.

Reuters/Lindsey Wasson




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Deadly heat wave hits West Coast

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Deadly heat wave hits West Coast – CBS News


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Firefighters out West are trying to contain dozens of wildfires amid a dangerous and deadly heat wave. A motorcyclist died over the weekend after enduring scorching temperatures in Death Valley National Park. Carter Evans reports on the record-breaking and deadly heat.

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Where Beryl is headed next after hitting Texas

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Where Beryl is headed next after hitting Texas – CBS News


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CBS Texas chief meteorologist Scott Padgett has the latest forecast on where Beryl is headed after hitting the Lone Star State.

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Sen. Bob Menendez “put his power up for sale,” prosecutors say in closing arguments of bribery trial

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Sen. Bob Menendez federal bribery trial continues in Manhattan


Sen. Bob Menendez federal bribery trial continues in Manhattan

03:28

A prosecutor accused Sen. Bob Menendez in a closing argument at his bribery trial Monday of putting his power up for sale to benefit three New Jersey businessmen who allegedly bribed him with gold and cash.

The presentation by Assistant U.S. Attorney Paul Monteleoni, which will continue Tuesday, prompted the New Jersey Democrat to scoff as he left the courthouse, saying: “The government is intoxicated with their own rhetoric.”

Minutes earlier, Monteleoni urged the Manhattan federal court jury to follow a trail of hundreds of emails and text messages between the businessmen, Menendez and his wife to see the alleged link between the businessmen and stacks of cash, gold and a Mercedez-Benz convertible that investigators found in the couple’s home in June 2022. 

He said they’ll also be able to match fingerprint evidence linking the businessmen and Menendez to the bribes, including fingerprints on the tape that bound thousands of dollars in cash hidden in coat pockets, boots and boxes inside the Englewood Cliffs, New Jersey, home owned by his wife, Nadine Menendez.

Criminal Trial For US Senator Bob Menendez
Senator Robert Menendez, a Democrat from New Jersey, arrives at federal court in New York City on July 8, 2024.

Jeenah Moon/Bloomberg via Getty Images


Monteleoni said the senator “put his power up for sale.”

The prosecutor said it wasn’t enough that the senator was one of the most powerful people in Washington as the ranking member and later the chairman of the Senate Foreign Relations Committee, where he could block or approve hundreds of millions of dollars in military aid to nations such as Egypt.

“He also wanted to use it to pile up riches for himself and his wife,” Monteleoni said.

Monteleoni’s closing as the trial enters its ninth week in Manhattan federal court was about half finished when court concluded for the day.

As he left the courthouse, Menendez mocked the prosecutor’s closing, saying the government had “spent two hours on charts, not witnesses that came before the jury.” He added that Monteleoni had spent “two hours telling jurors about what they believe conversations should be that they never heard.”

Monteleoni said there was a clear pattern of corruption and told jurors to closely review communications between the senator, his wife and the businessmen to see evidence of bribes along with proof that they were trying to cover up their schemes.

Monteleoni said defense claims that gold in the house had mostly been inherited by Nadine Menendez was belied by serial numbers on gold bars which showed they had come from the businessmen who paid bribes.

“All this talk about Nadine having family gold is a distraction,” he said.

In return for bribes, prosecutors say, the senator took actions from 2018 to 2022 to protect or enhance the business interests of the businessmen — including pressuring a U.S. Department of Agriculture official to protect a halal certification monopoly Egypt granted to a New Jersey businessman, Wael Hana, and attempting to influence a federal prosecution of another New Jersey businessman, Fred Daibes. 

Senator Menendez Trial Continues In New York City
Wael Hana arrives for trial at Manhattan Federal Court on June 11, 2024, in New York City.

Michael M Santiago / Getty Images


Menendez, Hana and Daibes have pleaded not guilty and are on trial together. A third New Jersey businessman, Jose Uribe, pleaded guilty in the case and testified against the others during the federal trial, the second the senator has faced in the last decade. None of the defendants testified. 

An earlier trial against Menendez in New Jersey ended in 2017 with a deadlocked jury. After the charges were lodged last fall, Menendez was forced to give up his powerful chairmanship of the Senate Foreign Relations Committee.

Nadine Menendez is also charged in the case, but her trial has been postponed until August while she recovers from breast cancer surgery. She also has pleaded not guilty. 

As part of his defense, Menendez’s lawyers have argued that tens of thousands of dollars in cash found in the senator’s boots and jackets resulted from his habit of storing cash at home after hearing from his family how they escaped Cuba in 1951 with only the cash they had hidden in a grandfather clock. 

His lawyers have also asserted that Nadine Menendez, who began dating the senator in 2018 and married him two years later, kept him in the dark about her financial troubles and assistance she requested from the businessmen.

Menendez has held public office continuously since 1986, serving as a state legislator before serving 14 years as a U.S. congressman. In 2006, then-Gov. Jon Corzine appointed Menendez to the Senate seat he vacated when he became governor.

Several weeks ago, Menendez filed to run for reelection this year as an independent.



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